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Wheelz  
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 More options Aug 13 2006, 4:34 am
Newsgroups: rec.crafts.metalworking
From: "Wheelz" <Traderma...@yahoo.com>
Date: 12 Aug 2006 11:34:20 -0700
Local: Sun, Aug 13 2006 4:34 am
Subject: Small verticle mill for home/hobby use
I keep running into times where I'd like to modify or make a part
woodworking or woodturing jigs so I'm thinking about getting a small
verticle mill.

This would only be for light metals like aluminum and more often than
not, corian, delrin, acrylics and other plastics.

I don't know anything about them as far as quality and so on so all I
know to do is ask for advice and recommendations.

Anything you can tell me will be appreciated.

Wheelz...


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Robert Swinney  
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 More options Aug 13 2006, 4:42 am
Newsgroups: rec.crafts.metalworking
From: "Robert Swinney" <judy...@comcast.net>
Date: Sat, 12 Aug 2006 13:42:24 -0500
Local: Sun, Aug 13 2006 4:42 am
Subject: Re: Small verticle mill for home/hobby use
www.sherline.com
"Wheelz" <Traderma...@yahoo.com> wrote in message

news:1155407660.498897.136050@m79g2000cwm.googlegroups.com...


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cascadiades...@comcast.net  
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 More options Aug 13 2006, 9:37 am
Newsgroups: rec.crafts.metalworking
From: cascadiades...@comcast.net
Date: 12 Aug 2006 16:37:31 -0700
Local: Sun, Aug 13 2006 9:37 am
Subject: Re: Small verticle mill for home/hobby use

Depends on the size of work you expect to machine and the material.
Milling aluminum (in light passes compared to a full size mill) is no
problem for any of the hobby benchtop mills.  Some of the more popular
brands are here:

www.sherline.com

www.taigtools.com

www.lathemaster.com

www.grizzly.com

Ed


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Tom Gardner nospam  
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 More options Aug 13 2006, 1:36 pm
Newsgroups: rec.crafts.metalworking
From: "Tom Gardner" <tom(nospam)@ohiobrush.com>
Date: Sun, 13 Aug 2006 03:36:56 GMT
Local: Sun, Aug 13 2006 1:36 pm
Subject: Re: Small verticle mill for home/hobby use

"Wheelz" <Traderma...@yahoo.com> wrote in message

news:1155407660.498897.136050@m79g2000cwm.googlegroups.com...

>I keep running into times where I'd like to modify or make a part
> woodworking or woodturing jigs so I'm thinking about getting a small
> verticle mill.

> This would only be for light metals like aluminum and more often than
> not, corian, delrin, acrylics and other plastics.

> I don't know anything about them as far as quality and so on so all I
> know to do is ask for advice and recommendations.

> Anything you can tell me will be appreciated.

> Wheelz...

You'll have a ball and do great things with anything you get.  However, you
are embarking on the equivelent of a drug induced black-out.  How long
befoer you report that you have joined the "Machine Tool of The Month Club"
I can hear you now:  "Just one more CNC lathe will be enough"

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Discussion subject changed to "Small verticle mill for home/hobby use (Cowells)" by Bruno
Bruno  
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 More options Aug 13 2006, 1:47 pm
Newsgroups: rec.crafts.metalworking
From: Bruno <myN...@myISP.net>
Date: Sun, 13 Aug 2006 03:47:49 GMT
Local: Sun, Aug 13 2006 1:47 pm
Subject: Re: Small verticle mill for home/hobby use (Cowells)
I was lucky enough to pick up a Cowells vertical knee mill recently.
They're made in the UK, and down in the Sherline size range, but very
solid. The one I got is 20 years old, and fully tooled, but looks and
feels  like it was made last month.
http://www.cowells.com/vmm.htm

I just did my first project on it.. milling some aluminum. I've only
done milling on Bridgeports before, so this is quite a step down in
size, but the machine is very impressive so far. It feels very solid
and precise and my project came out very well.

There was no documentation (manual) with the mill, but I emailed the
company and they responded within a day to my queries. They also sent
me a copy of their instruction sheet, which arrived today in the mail.

I'm interested to know who else in the states may have a Cowells.

-Bruno


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JimInsolo  
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 More options Aug 13 2006, 11:05 pm
Newsgroups: rec.crafts.metalworking
From: "JimInsolo" <Jimins...@pacbell.net>
Date: Sun, 13 Aug 2006 13:05:47 GMT
Local: Sun, Aug 13 2006 11:05 pm
Subject: Re: Small verticle mill for home/hobby use (Cowells)
Try  www.shoptask.com  for a nice complete home machine shop.

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Discussion subject changed to "Small verticle mill for home/hobby use" by AG
AG  
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 More options Aug 15 2006, 3:47 am
Newsgroups: rec.crafts.metalworking
From: d...@dot.dot (AG)
Date: Mon, 14 Aug 2006 10:47:32 -0700
Local: Tues, Aug 15 2006 3:47 am
Subject: Re: Small verticle mill for home/hobby use
In article <1155425851.749299.221...@b28g2000cwb.googlegroups.com>,

I'm also looking to buy a small mill for hobby work and looked at the
sites recommended above.  They all _appear_ to sell some version of the
Seig machines.  

A couple of days ago I went to a local Harbor Freight store to see some of
these and found amazingly poor quality.  Now I am not an expert but it
seems to me that the XY slides had an amazing amount of backlash so I
wonder if this is poor design, poor assembly by HF or maybe I'm just
expecting too much.

I'd really appreciate some advice without hijacking the thread.

AG 


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Too_Many_Tools  
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 More options Aug 15 2006, 4:43 am
Newsgroups: rec.crafts.metalworking
From: "Too_Many_Tools" <too_many_to...@yahoo.com>
Date: 14 Aug 2006 11:43:20 -0700
Local: Tues, Aug 15 2006 4:43 am
Subject: Re: Small verticle mill for home/hobby use
You bring up the most important point that I have personally
experienced....if at all possible, see, touch, taste? the machine
before you buy it.

I too heard the siren's song of HF and the day I went to the store I
was ready to BUY-BUY-BUY. After taking a few hours of looking at junky
machines, one after another, I left without spending a dollar.

I have also visited the Grizzly showrooms...the machines are better but
their Hu Flung Dung heritage is still quite apparent. One educational
sidetrip is to go look at their scratch and dent room...of the machines
that customers have returned...or to put it another way, machines
Grizzly sent out and the customers REJECTED.

I have not seen a Taig in the flesh but I can assure you that if you
can work within the Sherline's work envelope you will find it to be a
quality machine.

TMT


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F. George McDuffee  
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 More options Aug 15 2006, 9:12 am
Newsgroups: rec.crafts.metalworking
From: F. George McDuffee <gmcduf...@mcduffee-associates.us>
Date: Mon, 14 Aug 2006 18:12:22 -0500
Local: Tues, Aug 15 2006 9:12 am
Subject: Re: Small verticle mill for home/hobby use

===================
Old Marx brothers joke:

You want cheap?  -- I got cheap!
You want good? -- I got good!
You want good and cheap? -- I no got good and cheap!

Although their quality is improving, PRC machines tend to be
"kits" which the new owner must carefully clean, adjust and
possibly rework before these are ready to run.  Indeed, because
of the tendency to leave casting sand and other abrasives, simply
cycling a machine under power before you clean it may cause
damage.

I also have suspicions that the machines are
inspected/sorted/graded after production but before
painting/badging/packaging, and the major brand name customers
such as Grizzle get the pick of the litter.  The crafty Chinese
having discovered the crazy Americans will buy anything if the
price is low enough, sell the rejects and seconds to the
[unnamed] deep-discounters rather than melt these down and start
over.

A contributing factor is that Harbor Freight is a volume deep
discounter, and the clerks are not known for their marketing
savvy.  I have visited many HF stores, and uniformly the display
machines are (1) As they came out of the box [see comments above
on PRC machine "kits"] with a kerosine "slosh job" to remove the
grease, or (2) returned machines [I have *NEVER* seen a HF store
where you could run a machine under power].  Returned machines
generally have a better clean-up than out-of-the box display
units.  Because of the clientele at most HF stores, display units
live a very hard life, and rapidly lose handles, caps, etc.  This
may also include gibs.

The Tieg, Sherline, etc. machines are remarkable values, but they
have aluminum wear surfaces, which may not be that much of a
problem or concern, given their typical light loadings and low
duty cycles.  Sherline and possibly some of the others, offers an
easy upgrade/retrofit to cnc control.

What you may want to do is decide what types of things you will
[want to] be machining, and buy your equipment based on this,
rather than buying your equipment and then determing what you can
machine.

What ever machine you get is almost certain to be what we used to
call a "Ma Bell stripper"  with absolutly minimal capabilities.
You will have to "invest" considerably more money in [or time to
make] the tools, tool holders, atttachments, gauges, jigs.
fixtures, vises, etc. to be able to do useful work.

I don't know which lathe you have, but if you are not
anticipating a large volume of milling work, you should at least
consider purchasing a lathe milling attachment.  Basically, this
vertical slide/vise that converts your lathe into a clunky
horizontal mill, which may be more than adequate for your
needs/parts.

For a how-to book and discussion of lathe milling see #5 in the
workshop practice series, "Milling Operations in the Lathe" by
Tubal Cain.  This is a Brit book, but available in the US at
several locations including:
http://www.amazon.com/gp/product/0852428405/103-3793123-6867065?v=gla...
http://www.blueridgemachinery.com/Workshop_Practice_Books.htm

For limited use you can buy an inexpensive right angle iron for
15-20$ from Enco and mount your lathe compound to provide
vertical movement.  You will also need to rig a vise.  This
appears to have been a common dodge in the early days of
machining when iron was expensive and people worked cheap.  

Lathe milling adapters are still made in the USA by Palgren
one source
http://www.amazon.com/gp/product/B0006577GY/sr=1-59/qid=1155595630/re...
These come in two sizes and provide an extra axis of rotation
compared to some of the imports

and there are many imported attachments including
http://www.littlemachineshop.com/products/product_view.php?ProductID=...
http://www.littlemachineshop.com/products/product_view.php?ProductID=...
http://www.littlemachineshop.com/products/product_view.php?ProductID=...

===> Safety Note:  Using a drill chuck in the head stock to hold
an endmill, face mill, fly cutter, etc. will result in *FAR MORE*
excitement than you want.  If you are going to do milling invest
in a Morse taper endmill holder *WITH DRAW BAR* to fit your
headstock.
for example:
http://www.hhip.com/products/product_view.php?ProductID=900-0130
You can also make block that bolts on your faceplate that use a
Weldon style setscrew, or even a 3/4 jaw chuck.  DON'T USE A
DRILL CHUCK!

Unka George
(George McDuffee)

...and at the end of the fight is a tombstone white
with the name of the late deceased, and
the epitaph drear:
“A Fool lies here, who tried to hustle the East.”

Rudyard Kipling The Naulahka, ch. 5, heading (1892).


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Steve Smith  
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 More options Aug 15 2006, 10:50 am
Newsgroups: rec.crafts.metalworking
From: Steve Smith <s...@alum.mit.edu>
Date: Mon, 14 Aug 2006 20:50:38 -0400
Local: Tues, Aug 15 2006 10:50 am
Subject: Re: Small verticle mill for home/hobby use

I have a Millrite knee mill for sale if anyone is interested. It is
located in Brownfield, Maine and is in very good condition. X power feed
(import), R8, with collets.

Pictures of the mill:
http://users.frii.com/sos/Steve/

about Millrites:
http://www.lathes.co.uk/millrite/

$1200

Steve


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Too_Many_Tools  
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 More options Aug 15 2006, 11:28 am
Newsgroups: rec.crafts.metalworking
From: "Too_Many_Tools" <too_many_to...@yahoo.com>
Date: 14 Aug 2006 18:28:19 -0700
Local: Tues, Aug 15 2006 11:28 am
Subject: Re: Small verticle mill for home/hobby use
A Millrite is a wonderful HSM machine.

I have used them and in the mobile society we live in, it is a mill
that will follow you around the country with little effort.

TMT


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Too_Many_Tools  
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 More options Aug 15 2006, 11:30 am
Newsgroups: rec.crafts.metalworking
From: "Too_Many_Tools" <too_many_to...@yahoo.com>
Date: 14 Aug 2006 18:30:30 -0700
Local: Tues, Aug 15 2006 11:30 am
Subject: Re: Small verticle mill for home/hobby use
Good advice George...thanks for taking the time to write it up.

TMT


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Gunner  
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 More options Aug 15 2006, 12:50 pm
Newsgroups: rec.crafts.metalworking
From: Gunner <gun...@lightspeed.net>
Date: Tue, 15 Aug 2006 02:50:34 GMT
Local: Tues, Aug 15 2006 12:50 pm
Subject: Re: Small verticle mill for home/hobby use
On Mon, 14 Aug 2006 20:50:38 -0400, Steve Smith <s...@alum.mit.edu>
wrote:

>I have a Millrite knee mill for sale if anyone is interested. It is
>located in Brownfield, Maine and is in very good condition. X power feed
>(import), R8, with collets.

>Pictures of the mill:
>http://users.frii.com/sos/Steve/

>about Millrites:
>http://www.lathes.co.uk/millrite/

>$1200

>Steve

Somebody snag that Mill!  Thats a nice little miller, a marvelous size
for a home shop for average work, well made, rigid and assuming its not
clapped out..will last you to pass on to your great grandchildren

Thats a good price too! Stick a 2hp VFD on it..and it becomes even
better.

Gunner, no connection to the seller.
"I think this is because of your belief in biological Marxism.
As a genetic communist you feel that noticing behavioural
patterns relating to race would cause a conflict with your belief
in biological Marxism."     Big Pete, famous Usenet Racist


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Steve Smith  
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 More options Aug 15 2006, 9:12 pm
Newsgroups: rec.crafts.metalworking
From: Steve Smith <s...@alum.mit.edu>
Date: Tue, 15 Aug 2006 07:12:28 -0400
Local: Tues, Aug 15 2006 9:12 pm
Subject: Re: Small verticle mill for home/hobby use
Thanks for the help Gunner and TMT.

The only issue I have with it is the import power feed. It doesn't
disengage, so handfeeding is a bit more work. Since the powerfeed works
fine dead slow,  I use it instead of hand feed. I have all the parts to
go back to hand feed.

Due to the powerfeed on x, I can't check for slop in x without taking
the feed unit off. Y slop is about 10 thousandths, in pretty tight
condition.

Steve


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AG  
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 More options Aug 16 2006, 5:53 am
Newsgroups: rec.crafts.metalworking
From: d...@dot.dot (AG)
Date: Tue, 15 Aug 2006 12:53:17 -0700
Local: Wed, Aug 16 2006 5:53 am
Subject: Re: Small verticle mill for home/hobby use
Thanks TMT and George.

The www.sherline.com products are nice and attractive but appear to be too
small for my needs while the Bridgeports are too large.  I considered the
idea of getting some milling done on the lathe but I am not too keen on
this approach. My woodworking experience suggests that there is an
advantage of having the right tool for the job.

I hope that there exists some milling machine out there that weighs less
than 1000lb and is not made in the PRC.  So far I have not found one.

AG


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F. George McDuffee  
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 More options Aug 16 2006, 6:31 am
Newsgroups: rec.crafts.metalworking
From: F. George McDuffee <gmcduf...@mcduffee-associates.us>
Date: Tue, 15 Aug 2006 15:31:27 -0500
Local: Wed, Aug 16 2006 6:31 am
Subject: Re: Small verticle mill for home/hobby use

On Tue, 15 Aug 2006 12:53:17 -0700, d...@dot.dot (AG) wrote:
>I hope that there exists some milling machine out there that weighs less
>than 1000lb and is not made in the PRC.  So far I have not found one.

==================
They exist but you will pay through the nose.

see
<info> http://www.lathes.co.uk/rusnok/index.html
<sale> http://www.campbelltools.com/rusnokmill.html

Unka George
(George McDuffee)

...and at the end of the fight is a tombstone white
with the name of the late deceased, and
the epitaph drear:
“A Fool lies here, who tried to hustle the East.”

Rudyard Kipling The Naulahka, ch. 5, heading (1892).


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Nick Müller  
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 More options Aug 16 2006, 6:57 am
Newsgroups: rec.crafts.metalworking
From: muellern...@gmx.de (Nick Müller)
Date: Tue, 15 Aug 2006 22:57:48 +0200
Local: Wed, Aug 16 2006 6:57 am
Subject: Re: Small verticle mill for home/hobby use
F. George McDuffee <gmcduf...@mcduffee-associates.us> wrote:

> They exist but you will pay through the nose.

> see
> <info> http://www.lathes.co.uk/rusnok/index.html

Now how about a Hommel UWG II (that thing is flexible!) or a GOLmatic?

Hommel (I think it still is built sometimes):
<http://www.lathes.co.uk/hommel/>

GOLmatic MD23 (a nice machine):
<http://www.golmatic.de/GOLmatic_EN/maschinen_en/MD23_en/md23_en.htm>

Nick

--
The modular DRO
  Available now in USA / Canada
      <http://www.yadro.de>
..|....|....|....|....|....|....|..


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F. George McDuffee  
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 More options Aug 16 2006, 10:14 am
Newsgroups: rec.crafts.metalworking
From: F. George McDuffee <gmcduf...@mcduffee-associates.us>
Date: Tue, 15 Aug 2006 19:14:13 -0500
Local: Wed, Aug 16 2006 10:14 am
Subject: Re: Small verticle mill for home/hobby use
On Tue, 15 Aug 2006 22:57:48 +0200, muellern...@gmx.de (Nick

Müller) wrote:
>Hommel (I think it still is built sometimes):
><http://www.lathes.co.uk/hommel/>

>GOLmatic MD23 (a nice machine):
><http://www.golmatic.de/GOLmatic_EN/maschinen_en/MD23_en/md23_en.htm>

=================
Thanks for the leads on both of these machines.

The Hommel paint job is interesting, I did not think the Germans
had it in them.   A "pimp your mill" paint job years before the
TV shows...

I did not see any prices on the GOLmatic MD23 of the
attachments/accessories, but I sure would like to have one.  Most
likely makes the Rusnok look cheap by comparison....

I forgot that I had a "lathe milling adapter" project up on the
website.  This used a compound [top slide] from an old series
5800 Clausing hangar queen.  Was a class project for a student
that had a larger Grizzley lathe but no milling machine.  
see: http://www.mcduffee-associates.us/machining/latheMilling.htm
You can also drill the angle blocks to fit your compound/topslide
if you don't hase a spare.

Unka George
(George McDuffee)

...and at the end of the fight is a tombstone white
with the name of the late deceased, and
the epitaph drear:
“A Fool lies here, who tried to hustle the East.”

Rudyard Kipling The Naulahka, ch. 5, heading (1892).


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Steve Smith  
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 More options Aug 16 2006, 10:39 am
Newsgroups: rec.crafts.metalworking
From: Steve Smith <s...@alum.mit.edu>
Date: Tue, 15 Aug 2006 20:39:21 -0400
Local: Wed, Aug 16 2006 10:39 am
Subject: Re: Small verticle mill for home/hobby use
Rats, the Millrite is 1100-1200 pounds.

Steve


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Mike Henry  
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 More options Aug 16 2006, 1:42 pm
Newsgroups: rec.crafts.metalworking
From: "Mike Henry" <MichaelHe...@msn.com>
Date: Tue, 15 Aug 2006 22:42:14 -0500
Local: Wed, Aug 16 2006 1:42 pm
Subject: Re: Small verticle mill for home/hobby use

"AG" <d...@dot.dot> wrote in message

news:dot-1508061253170001@192.168.1.60...

> Thanks TMT and George.

> The www.sherline.com products are nice and attractive but appear to be too
> small for my needs while the Bridgeports are too large.  I considered the
> idea of getting some milling done on the lathe but I am not too keen on
> this approach. My woodworking experience suggests that there is an
> advantage of having the right tool for the job.

> I hope that there exists some milling machine out there that weighs less
> than 1000lb and is not made in the PRC.  So far I have not found one.

Has anyone mentioned the Clausing 8520/8530 knee mills or the Rockwell knee
mill yet?

Each of those weighs in at about 650-750 lbs.


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Bruno  
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 More options Aug 16 2006, 1:56 pm
Newsgroups: rec.crafts.metalworking
From: Bruno <myN...@myISP.net>
Date: Wed, 16 Aug 2006 03:56:47 GMT
Local: Wed, Aug 16 2006 1:56 pm
Subject: Re: Small verticle mill for home/hobby use
Prazi Wabeco is another option... not cheap, but quite decent.
http://www.ismg4tools.com/bf450.html

I have a Cowells, which is smaller yet, but very solid. More of a
watchmaker's mill.


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Gunner  
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 More options Aug 16 2006, 2:58 pm
Newsgroups: rec.crafts.metalworking
From: Gunner <gunnerNOS...@lightspeed.net>
Date: Wed, 16 Aug 2006 04:58:14 GMT
Local: Wed, Aug 16 2006 2:58 pm
Subject: Re: Small verticle mill for home/hobby use
On Tue, 15 Aug 2006 20:39:21 -0400, Steve Smith <s...@alum.mit.edu>
wrote:

>Rats, the Millrite is 1100-1200 pounds.

>Steve

Yes? Its in a very small foot print, easy to make a cart if you want
it portable.

Planning on putting it upstairs on the bedroom balcony?

This is about the ONLY small dedicated vertical mill you are going to
find that does real work.
Unless you buy old german iron. Ever priced anything marked Deckel?

Gunner

"If I'm going to reach out to the the Democrats then I need a third
hand.There's no way I'm letting go of my wallet or my gun while they're
around."

"Democrat.  In the dictionary it's right after demobilize and right
before demode` (out of fashion).
-Buddy Jordan  2001


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Gunner  
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 More options Aug 16 2006, 3:32 pm
Newsgroups: rec.crafts.metalworking
From: Gunner <gunnerNOS...@lightspeed.net>
Date: Wed, 16 Aug 2006 05:32:35 GMT
Local: Wed, Aug 16 2006 3:32 pm
Subject: Re: Small verticle mill for home/hobby use
On Tue, 15 Aug 2006 22:42:14 -0500, "Mike Henry"

Good mills with a tiny head not capable of doing heavy work without
significant deflection.

Thou Id guess wed have to discuss what  heavy work is..<G>

Gunner

"If I'm going to reach out to the the Democrats then I need a third
hand.There's no way I'm letting go of my wallet or my gun while they're
around."

"Democrat.  In the dictionary it's right after demobilize and right
before demode` (out of fashion).
-Buddy Jordan  2001


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Nick Müller  
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 More options Aug 16 2006, 4:35 pm
Newsgroups: rec.crafts.metalworking
From: muellern...@gmx.de (Nick Müller)
Date: Wed, 16 Aug 2006 08:35:20 +0200
Local: Wed, Aug 16 2006 4:35 pm
Subject: Re: Small verticle mill for home/hobby use
F. George McDuffee <gmcduf...@mcduffee-associates.us> wrote:

> The Hommel paint job is interesting,

I'd say ugly.

> I did not see any prices on the GOLmatic MD23 of the
> attachments/accessories, but I sure would like to have one.  Most
> likely makes the Rusnok look cheap by comparison....

I think it starts at 6000.- EUR ($ 7000).

Nick
--
The modular DRO
  Available now in USA / Canada
      <http://www.yadro.de>
..|....|....|....|....|....|....|..


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jim rozen  
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 More options Aug 16 2006, 11:15 pm
Newsgroups: rec.crafts.metalworking
From: jim rozen <jim_mem...@newsguy.com>
Date: 16 Aug 2006 06:15:28 -0700
Local: Wed, Aug 16 2006 11:15 pm
Subject: Re: Small verticle mill for home/hobby use
In article <fbb5e2diq5r11m6cpmbjd798gm9rsdp...@4ax.com>, Gunner says...

>>Has anyone mentioned the Clausing 8520/8530 knee mills or the Rockwell knee
>>mill yet?

>>Each of those weighs in at about 650-750 lbs.

>Good mills with a tiny head not capable of doing heavy work without
>significant deflection.

You would estimate that the previously discussed Millrite is a more
solid machine, than the clausing or rockwell?  How about the Millrite
in comparison, say, to a Benchmaster vertical?

Jim

--
==================================================
             please reply to:
JRR(zero) at pkmfgvm4 (dot) vnet (dot) ibm (dot) com
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