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Bad Idea  
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 More options Nov 4, 11:49 am
Newsgroups: rec.bicycles.tech
From: Bad Idea <w...@2die4.com>
Date: Tue, 3 Nov 2009 16:49:48 -0800 (PST)
Local: Wed, Nov 4 2009 11:49 am
Subject: Re: Rebuilding derailleurs
It is impossible to overhaul, or even repair a dreaileur while it is
attached to a bike that is sitting on the ground (especially for
professional mechanics).  If you hoist the bike, upright, into a
purpose-built work stand you will find that the bike practically
repairs itself.

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Zeppo  
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 More options Nov 5, 1:03 am
Newsgroups: rec.bicycles.tech
From: "Zeppo" <ze...@hotmail.org>
Date: Wed, 4 Nov 2009 09:03:28 -0500
Local: Thurs, Nov 5 2009 1:03 am
Subject: Re: Rebuilding derailleurs

"Bad Idea" <w...@2die4.com> wrote in message

news:30b780c2-a059-4dae-8be3-fc5c34fedb7c@m33g2000pri.googlegroups.com...

> It is impossible to overhaul, or even repair a dreaileur while it is
> attached to a bike that is sitting on the ground (especially for
> professional mechanics).  If you hoist the bike, upright, into a
> purpose-built work stand you will find that the bike practically
> repairs itself.

It's been sitting on a wall mounted bike rack for weeks now, and the damn
thing still isn't running!   :-)

It would be nice to have a work stand, but other things are occupying that
spot in my budget right now.

Jon


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Norman  
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 More options Nov 5, 3:05 am
Newsgroups: rec.bicycles.tech
From: Norman <invasivenor...@gmail.com>
Date: Wed, 4 Nov 2009 08:05:24 -0800 (PST)
Local: Thurs, Nov 5 2009 3:05 am
Subject: Re: Rebuilding derailleurs
On Nov 3, 8:57 am, "Zeppo" <ze...@hotmail.org> wrote:

The rather extreme upside to all of this is that you get
to fiddle on something that, should it break, won't set
you back more than a Hamilton or so.

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terryc  
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 More options Nov 5, 2:41 pm
Newsgroups: rec.bicycles.tech
From: terryc <newsninespam-s...@woa.com.au>
Date: Thu, 5 Nov 2009 03:41:43 +0000 (UTC)
Local: Thurs, Nov 5 2009 2:41 pm
Subject: Re: Rebuilding derailleurs

On Tue, 03 Nov 2009 10:54:42 -0500, Zeppo wrote:
>> Err, if this is for son, why isn't he doing it?

> He is helping out, when he's home.

good to hear.

> He might not normally make this much 'together' time with Dad, but he's
> liking the idea of having a bike on campus. As campus is in North
> Philly, having a beat-up, rusting but serviceable bike is a big plus.

LBS owner sobbed when he saw the paint job I had applied to a brand new
shiny quality bike frame I purchased of him. Really crappy job, but it
stopped the bike being nicked for the four years I was at uni.

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Zeppo  
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 More options Nov 7, 2:30 pm
Newsgroups: rec.bicycles.tech
From: "Zeppo" <zepp...@hotmail.org>
Date: Fri, 6 Nov 2009 22:30:59 -0500
Local: Sat, Nov 7 2009 2:30 pm
Subject: Re: Rebuilding derailleurs

"Simon Lewis" <simonlewis2...@gmail.com> wrote in message

news:hcmveh$p8b$1@news.eternal-september.org...

OK, so the cables are definitely shot and 2 days in WD-40 hasn't helped the
front derailleur at all. It moves, but grudgingly, and not the full range.
It's really corroded. The adjustment screws are pretty much rusted off.

The derailleur is a Shimano STX-RC, Model FD-MC38, a top-pull, top-swing
model that fits a 31.8 tube.

Can you suggest a low cost replacement for this?

Thanks,
Jon


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thirty-six  
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 More options Nov 7, 10:43 pm
Newsgroups: rec.bicycles.tech
From: thirty-six <thirty-...@live.co.uk>
Date: Sat, 7 Nov 2009 03:43:13 -0800 (PST)
Local: Sat, Nov 7 2009 10:43 pm
Subject: Re: Rebuilding derailleurs
On 7 Nov, 03:30, "Zeppo" <zepp...@hotmail.org> wrote:

Your original is likely to be the best choice.  I've never seen a
front der in a condition from non accidental causes where it cannot be
revived.  I would dunk it in diesel for 48 hours, mount it on a pole/
tube and scrub it with the head of a yard brush.  Dont touch the limit
screws, they're likely set right and its best not to move them unless
necessary after full cleaning.  after brushing swill it in clean fuel/
kerosene and oil it generously.  Leave it for a day, then actuate it.

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Michael Press  
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 More options Nov 9, 8:24 pm
Newsgroups: rec.bicycles.tech
From: Michael Press <rub...@pacbell.net>
Date: Mon, 09 Nov 2009 01:24:55 -0800
Local: Mon, Nov 9 2009 8:24 pm
Subject: Re: Rebuilding derailleurs
In article <7lk7tuF3ebsk...@mid.individual.net>,

Almost all front derailleurs are low cost.
Find some that fit, and see.
Sorry, I cannot recommend a specific model.

--
Michael Press


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Zeppo  
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 More options Nov 12, 1:20 am
Newsgroups: rec.bicycles.tech
From: "Zeppo" <ze...@hotmail.org>
Date: Wed, 11 Nov 2009 09:20:42 -0500
Local: Thurs, Nov 12 2009 1:20 am
Subject: Re: Rebuilding derailleurs
"Michael Press" <rub...@pacbell.net> wrote in message

news:rubrum-E7E761.01245509112009@news.albasani.net...

Not a problem Michael. From what I've been reading almost any top-pull
derailleur that will fit the seat tube can be made to work. I picked up one
on eBay for $10 that will do fine. Same configuration, just a newer model.

Jon


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Zeppo  
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 More options Nov 12, 1:23 am
Newsgroups: rec.bicycles.tech
From: "Zeppo" <ze...@hotmail.org>
Date: Wed, 11 Nov 2009 09:23:37 -0500
Local: Thurs, Nov 12 2009 1:23 am
Subject: Re: Rebuilding derailleurs

I soaked it in WD-40 for a few days and that didn't loosen it up. Then 2
days in diesel, and it still wouldn't loosen. Picked up a used Shimano STX
on eBay.

Many thanks for you help.

Jon


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thirty-six  
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 More options Nov 12, 7:30 am
Newsgroups: rec.bicycles.tech
From: thirty-six <thirty-...@live.co.uk>
Date: Wed, 11 Nov 2009 12:30:40 -0800 (PST)
Local: Thurs, Nov 12 2009 7:30 am
Subject: Re: Rebuilding derailleurs
On 11 Nov, 14:23, "Zeppo" <ze...@hotmail.org> wrote:

Did you not try to persuade it first?  Pry bar, lump hammer, etc.

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Jobst Brandt  
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 More options Nov 12, 8:21 am
Newsgroups: rec.bicycles.tech
From: Jobst Brandt <jbra...@sonic.net>
Date: 11 Nov 2009 21:21:32 GMT
Local: Thurs, Nov 12 2009 8:21 am
Subject: Re: Rebuilding derailleurs
This subject runs into a common failure from which many bicycle
components suffer, which is dissimilar metals exposed to corrosive
fluids like sweat and rain-and-sweat.  For example, classically quill
stems fail preeminently from this because they are poorly designed,
because the stem is retained by expanding in the steertube at its
bottom end, allowing the upper end to sway from side-to-side.
Fortunately, we have threadless steertubes today so this problem
belongs to out fathers.

Aluminum head bearing shells have similar problems as do aluminum
derailleurs on steel (chromed) pivots.  Once aluminum oxide has frozen
the parts in place, frame builders generally saw off the offending
component, bore out the shaft to a thin walled shell and use a Dremel
tool to cut it down one side to pull it out.  Solvents do not dissolve
aluminum oxide adequately to free the part and especially enough to
make it work again.

I have pictures and collections of such parts, bu the bicycle industry
is exceedingly slow to recognize the failure and how to fix it.  As
you see the threadless steer tube did it so but left hand BB (right
cup) and pedal threads remain a point of failure.  Left hand pedal
threads have been explained here at length but the manufacturers don't
seem to read or comprehend what appears here.

Wherever you find a left hand thread that is not part of a turnbuckle,
you are looking at a faulty design.  Threads are intended to hold
parts together, not to support radial loads, something they cannot
properly do.  Bicycle companies have not discovered that because they
don't hire qualified engineers, believing a bicycle is an inexpensive
and simple device.

 http://en.wikipedia.org/wiki/Turnbuckle

Likewise, after years of repairing failed inner tube patch failures
and teaching riders how to avoid it is similarly useless, as we see
from the responses in the tire patch threads.  Although bicycle shops
sell "the Bicycle Wheel" they generally avoid reading it, so customers
know more about wheels than the mechanics who build them.

Science is a strange field, as we have seen in the "hot water freezes
faster than cold water" thread that we had here recently.  That story
is ultra ancient and all my explanations never make it to the reader.
It reminds me of "how do you ride a bicycle on a frozen lake?":

 http://tinyurl.com/jfcvq

or why do Shay RR locomotives derail:

 http://www.spikesys.com/Trains/grd_loco.html

or why did we ever have air cooled internal combustion engines?  All
that is simple to explain but who wants to learn.

Jobst Brandt


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Tom Ace  
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 More options Nov 12, 8:45 am
Newsgroups: rec.bicycles.tech
From: Tom Ace <tom...@gmail.com>
Date: Wed, 11 Nov 2009 13:45:35 -0800 (PST)
Local: Thurs, Nov 12 2009 8:45 am
Subject: Re: Rebuilding derailleurs
On Nov 11, 1:21 pm, Jobst Brandt <jbra...@sonic.net> wrote:

> Wherever you find a left hand thread that is not part of a turnbuckle,
> you are looking at a faulty design.  Threads are intended to hold
> parts together, not to support radial loads, something they cannot
> properly do.

Do you deem the left hand thread on the
arbor of a radial arm saw to be a faulty design?

Tom Ace


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carlfogel@comcast.net  
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 More options Nov 12, 9:24 am
Newsgroups: rec.bicycles.tech
From: "carlfo...@comcast.net" <carlfo...@comcast.net>
Date: Wed, 11 Nov 2009 14:24:07 -0800 (PST)
Local: Thurs, Nov 12 2009 9:24 am
Subject: Re: Rebuilding derailleurs
On Nov 11, 2:21 pm, Jobst Brandt <jbra...@sonic.net> wrote:

> Science is a strange field, as we have seen in the "hot water freezes
> faster than cold water" thread that we had here recently.  That story
> is ultra ancient and all my explanations never make it to the reader.

Dear Jobst,

Dunno what you think is "recently" or what your "explanations" were.

Heck, I can't even tell from your post what you think.

But for anyone curious:

 http://www.picotech.com/experiments/mpemba_effect/results.html

It's a widely observed and measured effect, with most suggested
explanations involving flaws in the experiments ruled out in the
original paper.

Cheers,

Carl Fogel


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Jobst Brandt  
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 More options Nov 12, 9:39 am
Newsgroups: rec.bicycles.tech
From: Jobst Brandt <jbra...@sonic.net>
Date: 11 Nov 2009 22:39:12 GMT
Local: Thurs, Nov 12 2009 9:39 am
Subject: Re: Rebuilding derailleurs

Tom Ace wrote:
>> Wherever you find a left hand thread that is not part of a
>> turnbuckle, you are looking at a faulty design.  Threads are
>> intended to hold parts together, not to support radial loads,
>> something they cannot properly do.
> Do you deem the left hand thread on the arbor of a radial arm saw to
> be a faulty design?

I don't have one of those so I cannot inspect its function.  A
turnbuckle is an adjustment device that works under pure tension.  If
that is what your saw does, it passes the test, while the left hand
thread on a left pedal, a right BB cup or an old fashioned auto lug
nut on left side wheels do not.  Re-read (>>) the statement above and
I think you will see whether your saw uses threads correctly.

I don't see where this is ambiguous.  You must have missed the thread
on left hand bicycle pedal crank failures and why they occur.

Jobst Brandt


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Jobst Brandt  
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 More options Nov 12, 9:53 am
Newsgroups: rec.bicycles.tech
From: Jobst Brandt <jbra...@sonic.net>
Date: 11 Nov 2009 22:53:40 GMT
Local: Thurs, Nov 12 2009 9:53 am
Subject: Re: Rebuilding derailleurs

Carl Fogel wrote:
>> Science is a strange field, as we have seen in the "hot water
>> freezes faster than cold water" thread that we had here
>> recently.  That story is ultra ancient and all my explanations
>> never make it to the reader.
> Dunno what you think is "recently" or what your "explanations" were.
> Heck, I can't even tell from your post what you think.
> But for anyone curious:

  http://www.picotech.com/experiments/mpemba_effect/results.html

You needn't be so condescending, the cause for the more rapid freezing
of warm water than for cold water is insulation, especially in pipes
where there is no evaporation.  I explained how hot water makes the
glass clear ice cubes one gets at soft drink dispensers, while whitish
ice, made in one's home refrigerator from cold water is white with
entrapped air that insulates.  The "Mpemba Effect" is a hoax, as are
many other such "discoveries".

I am disappointed in Wikipedia for that one.

> It's a widely observed and measured effect, with most suggested
> explanations involving flaws in the experiments ruled out in the
> original paper.

Hot (mostly devoid of entrapped air) water pipes burst sooner than
cold (aerated) water pipes, but they both burst from freezing water.
Also a widely observed effect.  Let's put the cause where it belongs
not on folklore.  Just because someone with an oddly spelled name
writes an unsupported paper doesn't make it a fact.

Jobst Brandt


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Nate Nagel  
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 More options Nov 12, 9:57 am
Newsgroups: rec.bicycles.tech
From: Nate Nagel <njna...@roosters.net>
Date: Wed, 11 Nov 2009 17:57:15 -0500
Local: Thurs, Nov 12 2009 9:57 am
Subject: Re: Rebuilding derailleurs

Saws, grinding wheels, etc. all tend to have left hand threads where the
rotation of the blade/wheel will tend to tighten the arbor nut and not
loosen it.  e.g. my bench grinder has a RH thread on the right side and
a LH thread on the left side (the shaft rotates counterclockwise as you
look at it end on from the RH side, so the faces of the wheels are
moving down as you face it.)  I really can't imagine it being any other
way; otherwise whenever you developed any significant torque on the LH
wheel it would loosen the nut.

nate

--
replace "roosters" with "cox" to reply.
http://members.cox.net/njnagel


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Jobst Brandt  
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 More options Nov 12, 10:00 am
Newsgroups: rec.bicycles.tech
From: Jobst Brandt <jbra...@sonic.net>
Date: 11 Nov 2009 23:00:43 GMT
Local: Thurs, Nov 12 2009 10:00 am
Subject: Re: Rebuilding derailleurs

Carl Fogel wrote:
>> Science is a strange field, as we have seen in the "hot water freezes
>> faster than cold water" thread that we had here recently.  That story
>> is ultra ancient and all my explanations never make it to the reader.
> Dunno what you think is "recently" or what your "explanations" were.
> Heck, I can't even tell from your post what you think.

For someone who searches the web for minutia and offers links to them,
you are trying hard to be disparaging in your reply instead of
addressing the subject.  I hope you construe further responses to
clarifying the subject rather than ridiculing others.

This is beginning to sound like a jim beam exchange.

Jobst Brandt


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Jobst Brandt  
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 More options Nov 12, 10:07 am
Newsgroups: rec.bicycles.tech
From: Jobst Brandt <jbra...@sonic.net>
Date: 11 Nov 2009 23:07:02 GMT
Local: Thurs, Nov 12 2009 10:07 am
Subject: Re: Rebuilding derailleurs

That's because they are, like bicycle pedals, doing what others have
without proper analysis.  You'll note that Shimano no longer transmits
pedaling torque to the back wheel through screw-on sprockets because
it was a horrible design.  The same goes for saws and grinding wheels
that are not properly located and tend to get tighter with torque.

That fits the description of a faulty design.

Have you noticed how small hyper-crackers are in comparison to chain
whips to remove rear wheel sprockets?  They are an example of
improvement and a proper design.

Jobst Brandt


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thirty-six  
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 More options Nov 12, 10:26 am
Newsgroups: rec.bicycles.tech
From: thirty-six <thirty-...@live.co.uk>
Date: Wed, 11 Nov 2009 15:26:28 -0800 (PST)
Local: Thurs, Nov 12 2009 10:26 am
Subject: Re: Rebuilding derailleurs
On 3 Nov, 16:13, thirty-six <thirty-...@live.co.uk> wrote:

> If the cables are without the plastic tube between the inner wire and
> outer spral wrap housing, then(sorry, lost it, feels like I'm
> programming)

For cables without liners use a regular grade of oil or grease.  The
reliable long service method is to use graphited grease pumped in to
the housing with a special applicator for bowden wires.  The case of
grease is warmed and a pump applied to pressurise the 'piston', the
cable moved to and fro until the grease appears at the other end.
It's a neat device if you can use it.

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Nate Nagel  
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 More options Nov 12, 10:37 am
Newsgroups: rec.bicycles.tech
From: Nate Nagel <njna...@roosters.net>
Date: Wed, 11 Nov 2009 18:37:08 -0500
Local: Thurs, Nov 12 2009 10:37 am
Subject: Re: Rebuilding derailleurs

It may be inelegant, but "faulty" is a bit of a stretch...  I've used
bench grinders inherited from my great-grandfather that used the same
design and managed to hold together all these years.  (my dad has one
bolted to a workbench into his barn that is likely older than he,
although I think I replaced the motor sometime back when I was in high
school, the grinder head just got a clean up and some fresh oil - it's a
belt driven head so you can hide the motor under the bench and have more
access to the wheels for odd shaped parts.)

I am trying to think of an alternative method (not using the rotation of
the wheel to keep a nut tight) to keep the wheel from loosening its
attachment mechanism without adding parts or complexity, and am coming
up dry.

nate

--
replace "roosters" with "cox" to reply.
http://members.cox.net/njnagel


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carlfo...@comcast.net  
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 More options Nov 12, 10:58 am
Newsgroups: rec.bicycles.tech
From: carlfo...@comcast.net
Date: Wed, 11 Nov 2009 16:58:27 -0700
Local: Thurs, Nov 12 2009 10:58 am
Subject: Re: Rebuilding derailleurs
On 11 Nov 2009 22:53:40 GMT, Jobst Brandt <jbra...@sonic.net> wrote:

Dear Jobst,

Nope, two containers, same freezer, well-known phenomenon.

Cheers,

Carl Fogel


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z  
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 More options Nov 12, 11:35 am
Newsgroups: rec.bicycles.tech
From: z <N...@not.ca>
Date: Wed, 11 Nov 2009 18:35:11 -0600
Local: Thurs, Nov 12 2009 11:35 am
Subject: Re: Rebuilding derailleurs

Cotter pins?

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RonSonic  
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 More options Nov 12, 11:46 am
Newsgroups: rec.bicycles.tech
From: RonSonic <ronso...@tampabay.rr.com>
Date: Wed, 11 Nov 2009 19:46:35 -0500
Local: Thurs, Nov 12 2009 11:46 am
Subject: Re: Rebuilding derailleurs
On 11 Nov 2009 21:21:32 GMT, Jobst Brandt <jbra...@sonic.net> wrote:

>I have pictures and collections of such parts, bu the bicycle industry
>is exceedingly slow to recognize the failure and how to fix it.  As
>you see the threadless steer tube did it so but left hand BB (right
>cup) and pedal threads remain a point of failure.  Left hand pedal
>threads have been explained here at length but the manufacturers don't
>seem to read or comprehend what appears here.

>Wherever you find a left hand thread that is not part of a turnbuckle,
>you are looking at a faulty design.  Threads are intended to hold
>parts together, not to support radial loads, something they cannot
>properly do.  Bicycle companies have not discovered that because they
>don't hire qualified engineers, believing a bicycle is an inexpensive
>and simple device.

More likely they understand it perfectly well but are uninterested in attempting
to introduce a new standard that replaces pedals and crank arms. It doesn't
matter how many of what kind of engineers they hire, they would first have to
convince riders that there is a problem and that this is the solution. Then they
get to convince buyers that they won't find themselves with an orphan crankset
that no pedal will fit in five years.

Perhaps Shimano could pull this off. If they tried very hard and invested a huge
amount of money. Nobody else has the breadth of pedal types and market levels to
even think about it.

The threadless headset is simpler, less expensive and requires less labor to
install than the system it replaces, regardless of its other advantages. That
won't be true of your new pedal system.

--

Oh damn. There's that annoying blog. Again.  http://dumbbikeblog.blogspot.com


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thirty-six  
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 More options Nov 12, 11:54 am
Newsgroups: rec.bicycles.tech
From: thirty-six <thirty-...@live.co.uk>
Date: Wed, 11 Nov 2009 16:54:38 -0800 (PST)
Local: Thurs, Nov 12 2009 11:54 am
Subject: Re: Rebuilding derailleurs
On 11 Nov, 23:37, Nate Nagel <njna...@roosters.net> wrote:

Vibration will shake pretty much anything loose and that is why the
screw fastening is the correct one.

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Tom Ace  
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 More options Nov 12, 12:59 pm
Newsgroups: rec.bicycles.tech
From: Tom Ace <tom...@gmail.com>
Date: Wed, 11 Nov 2009 17:59:44 -0800 (PST)
Local: Thurs, Nov 12 2009 12:59 pm
Subject: Re: Rebuilding derailleurs
On Nov 11, 2:39 pm, Jobst Brandt <jbra...@sonic.net> wrote:

> >> Wherever you find a left hand thread that is not part of a
> >> turnbuckle, you are looking at a faulty design.  Threads are
> >> intended to hold parts together, not to support radial loads,
> >> something they cannot properly do.
> > Do you deem the left hand thread on the arbor of a radial arm saw to
> > be a faulty design?

> I don't have one of those so I cannot inspect its function.  

I can't imagine you haven't seen this kind of arrangement.
Millions of saws in the USA use a threaded 5/8" arbor.
A pic (with the nut loosened a bit) is at
http://minortriad.com/rsaw.jpg

You said in another response that "The same goes for saws
and grinding wheels that are not properly located and tend
to get tighter with torque."

Tightening in use is a non-issue.  The nut comes off with a
short hand tool, with the same torque I put it on with.

If this is a faulty design, describe one that would be better.
Keep in mind that it has to be able to mount one blade or a
whole stack (for dado or rabbet joints).

Tom Ace


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