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knobdoodle  
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 More options Oct 30, 1:42 pm
Newsgroups: aus.motorcycles
From: knobdoodle <knobdoo...@hotmail.com>
Date: Thu, 29 Oct 2009 19:42:48 -0700 (PDT)
Local: Fri, Oct 30 2009 1:42 pm
Subject: Home made dog bones.
Anyone here had much to do with suspension-linkage "dog bones"?
I've never had anything to do with them but I'd been under the
impression they'd be cast unobtanium with nitride-infused micro-peened
diamond-coated surfaces and I was just looking through some forums and
I saw a bloke just saying you could knock up some custom-sized ones
with some bits of steel, a drill and an angle-grinder.
Anyone made their own (or know any tales of doom from people who
have?)
Cheers ..... Clem

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zippet  
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 More options Oct 30, 4:08 pm
Newsgroups: aus.motorcycles
From: "zippet" <m...@freenewsss.com>
Date: Fri, 30 Oct 2009 16:08:22 +1100
Local: Fri, Oct 30 2009 4:08 pm
Subject: Re: Home made dog bones.

"knobdoodle" <knobdoo...@hotmail.com> wrote in message

news:ddd885bd-34b1-4da1-96bb-bbba334f8d43@e4g2000prn.googlegroups.com...

> Anyone here had much to do with suspension-linkage "dog bones"?
> I've never had anything to do with them but I'd been under the
> impression they'd be cast unobtanium with nitride-infused micro-peened
> diamond-coated surfaces and I was just looking through some forums and
> I saw a bloke just saying you could knock up some custom-sized ones
> with some bits of steel, a drill and an angle-grinder.
> Anyone made their own (or know any tales of doom from people who
> have?)
> Cheers ..... Clem

A guy in the UK makes them for the SV from high grade stainless steel.

http://www.chewys-stuff.co.uk/


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Fulliautomatix  
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 More options Oct 30, 5:17 pm
Newsgroups: aus.motorcycles
From: Fulliautomatix <t...@goo.net>
Date: Fri, 30 Oct 2009 16:17:15 +1000
Local: Fri, Oct 30 2009 5:17 pm
Subject: Re: Home made dog bones.

knobdoodle wrote:
> Anyone here had much to do with suspension-linkage "dog bones"?
> I've never had anything to do with them but I'd been under the
> impression they'd be cast unobtanium with nitride-infused micro-peened
> diamond-coated surfaces and I was just looking through some forums and
> I saw a bloke just saying you could knock up some custom-sized ones
> with some bits of steel, a drill and an angle-grinder.
> Anyone made their own (or know any tales of doom from people who
> have?)
> Cheers ..... Clem

The ones on the FZ1 look like 3mm steel - they must be a tension member
cos they look mighty flimsy to take much compression without buckling

You would get a good idea of the material by scratching it - probably
mild steel, unlikely to be hardened as that would increase the risk of
fatigue failure???


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Knobdoodle  
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 More options Oct 30, 8:56 pm
Newsgroups: aus.motorcycles
From: "Knobdoodle" <knobdoo...@hotmail.com>
Date: Fri, 30 Oct 2009 09:56:27 GMT
Local: Fri, Oct 30 2009 8:56 pm
Subject: Re: Home made dog bones.

"zippet" <m...@freenewsss.com> wrote:

> A guy in the UK makes them for the SV from high grade stainless steel.

> http://www.chewys-stuff.co.uk/

Ta for the link. I figured I might take the old ones to a wrecker and try
some comparisons first.
--
Clem

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Knobdoodle  
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 More options Oct 30, 8:56 pm
Newsgroups: aus.motorcycles
From: "Knobdoodle" <knobdoo...@hotmail.com>
Date: Fri, 30 Oct 2009 09:56:51 GMT
Local: Fri, Oct 30 2009 8:56 pm
Subject: Re: Home made dog bones.

"Fulliautomatix" <t...@goo.net> wrote:
> You would get a good idea of the material by scratching it - probably mild
> steel, unlikely to be hardened as that would increase the risk of fatigue
> failure???

Good point.
--
Clem

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Nev..  
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 More options Oct 30, 9:20 pm
Newsgroups: aus.motorcycles
From: "Nev.." <id...@mindless.com>
Date: Fri, 30 Oct 2009 21:20:41 +1100
Local: Fri, Oct 30 2009 9:20 pm
Subject: Re: Home made dog bones.

Knobdoodle wrote:
> "Fulliautomatix" <t...@goo.net> wrote:
>> You would get a good idea of the material by scratching it - probably mild
>> steel, unlikely to be hardened as that would increase the risk of fatigue
>> failure???

> Good point.

The only dealings I have ever had with dogbone links are Kouba lowering
links.  They are pretty light and don't look particularly exotic.
According to some blurb I found they're made from 6061-T6 Aluminium
alloy.  Wikipedia says this stuff has a tensile strength of at least
42,000PSI.

Nev..
'08 DL1000K8


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Knobdoodle  
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 More options Oct 30, 9:47 pm
Newsgroups: aus.motorcycles
From: "Knobdoodle" <knobdoo...@hotmail.com>
Date: Fri, 30 Oct 2009 10:47:30 GMT
Local: Fri, Oct 30 2009 9:47 pm
Subject: Re: Home made dog bones.

"Knobdoodle" <knobdoo...@hotmail.com> wrote:
> Apparently steel is 40,000

Oops.
--
Clem

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Knobdoodle  
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 More options Oct 30, 9:45 pm
Newsgroups: aus.motorcycles
From: "Knobdoodle" <knobdoo...@hotmail.com>
Date: Fri, 30 Oct 2009 10:45:51 GMT
Local: Fri, Oct 30 2009 9:45 pm
Subject: Re: Home made dog bones.

"Nev.." <id...@mindless.com> wrote in message

news:15qdnRKeE7hmIHfXnZ2dnUVZ_gWdnZ2d@westnet.com.au...
> Knobdoodle wrote:
>> "Fulliautomatix" <t...@goo.net> wrote:
>>> You would get a good idea of the material by scratching it - probably
>>> mild steel, unlikely to be hardened as that would increase the risk of
>>> fatigue failure???

>> Good point.

> The only dealings I have ever had with dogbone links are Kouba lowering
> links.  They are pretty light and don't look particularly exotic.
> According to some blurb I found they're made from 6061-T6 Aluminium alloy.
> Wikipedia says this stuff has a tensile strength of at least 42,000PSI.

Apparently steel is 40,000
http://www.steelforge.com/metaltidbits/tensilestrength.htm#Tensile%20...
--
Clem

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Knobdoodle  
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 More options Oct 30, 9:52 pm
Newsgroups: aus.motorcycles
From: "Knobdoodle" <knobdoo...@hotmail.com>
Date: Fri, 30 Oct 2009 10:52:02 GMT
Local: Fri, Oct 30 2009 9:52 pm
Subject: Re: Home made dog bones.

"Knobdoodle" <knobdoo...@hotmail.com> wrote:
> Apparently steel is 40,000
> http://www.steelforge.com/metaltidbits/tensilestrength.htm#Tensile%20...
> --

Actually mild steel seems to be 410 MPA
http://wiki.answers.com/Q/What_is_tensile_strength_of_mild_steel
which converts to 59465.457 PSI
http://www.chapelsteel.com/mpa-psi.html
[boggle]
--
Clem

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Knobdoodle  
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 More options Oct 30, 9:53 pm
Newsgroups: aus.motorcycles
From: "Knobdoodle" <knobdoo...@hotmail.com>
Date: Fri, 30 Oct 2009 10:53:53 GMT
Local: Fri, Oct 30 2009 9:53 pm
Subject: Re: Home made dog bones.

"Knobdoodle" <knobdoo...@hotmail.com> wrote:

or as low as 36,000
http://wiki.answers.com/Q/What_is_the_tensile_strength_of_cold_rolled...
--
Clem
(I really have no idea what I'm talking about)

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Nev..  
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 More options Oct 30, 10:38 pm
Newsgroups: aus.motorcycles
From: "Nev.." <id...@mindless.com>
Date: Fri, 30 Oct 2009 22:38:58 +1100
Local: Fri, Oct 30 2009 10:38 pm
Subject: Re: Home made dog bones.

Knobdoodle wrote:
> "Knobdoodle" <knobdoo...@hotmail.com> wrote:
> or as low as 36,000
> http://wiki.answers.com/Q/What_is_the_tensile_strength_of_cold_rolled...

> (I really have no idea what I'm talking about)

I think you've discovered that steel is probably adequate for a
Clem-bilt job.

Nev..
'08 DL1000K8


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Knobdoodle  
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 More options Oct 30, 10:55 pm
Newsgroups: aus.motorcycles
From: "Knobdoodle" <knobdoo...@hotmail.com>
Date: Fri, 30 Oct 2009 11:55:14 GMT
Local: Fri, Oct 30 2009 10:55 pm
Subject: Re: Home made dog bones.
"Nev.." <id...@mindless.com> wrote:
> Knobdoodle wrote:
>> "Knobdoodle" <knobdoo...@hotmail.com> wrote:
>> (I really have no idea what I'm talking about)

> I think you've discovered that steel is probably adequate for a Clem-bilt
> job.

[makes a Mad Max II gesture] You want dogbones....  you come to me!!
--
Clem
(PS: What is WITH Microsoft dictionaries.  Fair-enough it doesn't like
"dogbones" but the suggested replacement is "dogbanes"....  What the fuck
are dogbanes?!!?)

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Knobdoodle  
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 More options Oct 30, 11:36 pm
Newsgroups: aus.motorcycles
From: "Knobdoodle" <knobdoo...@hotmail.com>
Date: Fri, 30 Oct 2009 12:36:12 GMT
Local: Fri, Oct 30 2009 11:36 pm
Subject: Re: Home made dog bones.
<g...@nsw.qnr.net.au> wrote:
> It's fascinating what can be achieved with a welder and an angle
> grinder. A plant operator I knew replaced the stripped teeth on the
> main drive ring gear and pinion on a Cat 12 grader. The drive pinion
> is pretty small and the driven ring gear is pretty big on the old 12s.
> It took him all night welding and shaping but he was back at work in
> the morning. The machine kept going until the proper parts arrived
> some days later.
> Just not sure if even he would play around with suspension bits with
> what is obviously just sufficient knowledge about metallurgy to be
> dangerous.
> Him, not the OP of course :)

Christ no; I know as much about metallurgy as I know about making women
happy!
I'm VERY impressed by the story though; it sounds like an excellent example
of a jury-rig and, coming from a long line of people who'd do almost
ANYTHING to keep going rather than admit defeat, my hat is most-definitely
doffed in his direction!
--
Clem

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Fulliautomatix  
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 More options Oct 31, 12:07 am
Newsgroups: aus.motorcycles
From: Fulliautomatix <t...@goo.net>
Date: Fri, 30 Oct 2009 23:07:16 +1000
Local: Sat, Oct 31 2009 12:07 am
Subject: Re: Home made dog bones.

Knobdoodle wrote:
> "Nev.." <id...@mindless.com> wrote:

>>Knobdoodle wrote:

>>>"Knobdoodle" <knobdoo...@hotmail.com> wrote:
>>>(I really have no idea what I'm talking about)

>>I think you've discovered that steel is probably adequate for a Clem-bilt
>>job.

> [makes a Mad Max II gesture] You want dogbones....  you come to me!!

I agree

T6 refers to the temper or heat treatment applied to the base material -
  The most common high strength aloominum would be the 6061 'aircraft alloy'

 From yer Materials Handbook; And not too specific - there are sooo many
varieties of steel

                        Youngs modulus;         Yeild Strength;
6061 T6                 68900 MPa               276 MPa
Mild Carbon Steel       210000 MPa              386 MPa

In general the steel is stiffer than the alloy and you can pull it
harder before it stretches, it's about 3 times heavier and 1/10th the price.


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Lars Chance  
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 More options Oct 31, 12:29 am
Newsgroups: aus.motorcycles
From: Lars Chance <lars.cha...@hotmail.com>
Date: Fri, 30 Oct 2009 13:29:49 GMT
Local: Sat, Oct 31 2009 12:29 am
Subject: Re: Home made dog bones.

Just to help translate that raft of numbers; in English it reads as "you
go girl"!
--
Elsie.

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Boxer  
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 More options Oct 31, 7:37 am
Newsgroups: aus.motorcycles
From: "Boxer" <some...@nowhere.com>
Date: Fri, 30 Oct 2009 20:37:00 GMT
Subject: Re: Home made dog bones.

"knobdoodle" <knobdoo...@hotmail.com> wrote in message

news:ddd885bd-34b1-4da1-96bb-bbba334f8d43@e4g2000prn.googlegroups.com...

> Anyone here had much to do with suspension-linkage "dog bones"?
> I've never had anything to do with them but I'd been under the
> impression they'd be cast unobtanium with nitride-infused micro-peened
> diamond-coated surfaces and I was just looking through some forums and
> I saw a bloke just saying you could knock up some custom-sized ones
> with some bits of steel, a drill and an angle-grinder.
> Anyone made their own (or know any tales of doom from people who
> have?)
> Cheers ..... Clem

I have made up similar items on a CNC Machining Centre.

Boxer


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Moike  
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 More options Oct 31, 7:51 am
Newsgroups: aus.motorcycles
From: Moike <bmwmo...@gmail.com>
Date: Sat, 31 Oct 2009 07:51:04 +1100
Local: Sat, Oct 31 2009 7:51 am
Subject: Re: Home made dog bones.

Knobdoodle wrote:

 >(PS: What is WITH Microsoft dictionaries.  Fair-enough it doesn't like
 >"dogbones" but the suggested replacement is "dogbanes"....  What the
 >fuck are dogbanes?!!?)

http://www.desertusa.com/mag00/may/papr/dogbane.html

HTH
HAND

Moike


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Fraser Johnston  
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 More options Nov 2, 1:36 pm
Newsgroups: aus.motorcycles
From: "Fraser Johnston" <ftr...@iinet.net.au>
Date: Mon, 2 Nov 2009 10:36:40 +0800
Local: Mon, Nov 2 2009 1:36 pm
Subject: Re: Home made dog bones.

"knobdoodle" <knobdoo...@hotmail.com> wrote in message

news:ddd885bd-34b1-4da1-96bb-bbba334f8d43@e4g2000prn.googlegroups.com...

> Anyone here had much to do with suspension-linkage "dog bones"?
> I've never had anything to do with them but I'd been under the
> impression they'd be cast unobtanium with nitride-infused micro-peened
> diamond-coated surfaces and I was just looking through some forums and
> I saw a bloke just saying you could knock up some custom-sized ones
> with some bits of steel, a drill and an angle-grinder.
> Anyone made their own (or know any tales of doom from people who
> have?)
> Cheers ..... Clem

Loads of them on american ebay for just about everything.  Stick in lowering
links in the search box.

Fraser


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JL  
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 More options Nov 3, 12:11 pm
Newsgroups: aus.motorcycles
From: JL <jlitt...@my-deja.com>
Date: Mon, 2 Nov 2009 17:11:40 -0800 (PST)
Local: Tues, Nov 3 2009 12:11 pm
Subject: Re: Home made dog bones.
On Oct 30, 9:45 pm, "Knobdoodle" <knobdoo...@hotmail.com> wrote:

I think you'll find it's aluminium for lightness rather than strength
- I can't say as I've ever read anything to indicate they need to be
super strong, obviously as a suspension member it needs to be
reasonably robust, but none I've ever seen have been super big or made
of unobtainium AFAIK

JL


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Lars Chance  
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 More options Nov 4, 12:35 am
Newsgroups: aus.motorcycles
From: Lars Chance <lars.cha...@hotmail.com>
Date: Tue, 03 Nov 2009 13:35:33 GMT
Local: Wed, Nov 4 2009 12:35 am
Subject: Re: Home made dog bones.
GB wrote:
> "Boxer" <some...@nowhere.com> wrote in news:M7IGm.51025$ze1.43429@news-
> server.bigpond.net.au:
>> I have made up similar items on a CNC Machining Centre.

>  I hate you! (Only 'cos there's no greater toy on the planet than
> a CNC machining thingamie, and 'cos you got to 'play' with one and
> I didn't!)

>  Well, not for a while anyway.

He's actually saying "suck dick; drill-and-angle-grinder boy"!

--
Elsie.


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IK Laboratories  
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 More options Nov 4, 10:39 pm
Newsgroups: aus.motorcycles
From: IK Laboratories <ik.laborator...@gmail.com>
Date: Wed, 4 Nov 2009 03:39:15 -0800 (PST)
Local: Wed, Nov 4 2009 10:39 pm
Subject: Re: Home made dog bones.
On Nov 2, 1:36 pm, "Fraser Johnston" <ftr...@iinet.net.au> wrote:

> "knobdoodle" <knobdoo...@hotmail.com> wrote in message

> > Anyone here had much to do with suspension-linkage "dog bones"?
> > I've never had anything to do with them but I'd been under the
> > impression they'd be cast unobtanium with nitride-infused micro-peened
> > diamond-coated surfaces

> Loads of them on american ebay for just about everything.  Stick in lowering
> links in the search box.

...and come up with motorcycling's equivalent of low-profile 4WD
tyres. That so many outfits offer such abominations is testament to
how simple they are to make.

The ones Kawasaki and Suzuki tend to use are literally just a pair of
lengths of 3mm steel with M8 clearance holes at each end. Could knock
them up on a mill in a matter of minutes.

The single chunky dogbone Yamaha, Honda and Triumph tend to use is
more elaborate; alloy (on both my R1's they have been, at least) with
pressed-in bearings. Bit of machining involved there, but still
doable.

All operate in tension, so there aren't too many demands on the
metal...


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TimC  
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 More options Nov 4, 11:05 pm
Newsgroups: aus.motorcycles
From: TimC <tconn...@no.spam.accepted.here-astro.swin.edu.au>
Date: Wed, 4 Nov 2009 23:05:23 +1100
Local: Wed, Nov 4 2009 11:05 pm
Subject: Re: Home made dog bones.
On 2009-11-03, GB (aka Bruce)
  was almost, but not quite, entirely unlike tea:

> "Boxer" <some...@nowhere.com> wrote in news:M7IGm.51025$ze1.43429@news-
> server.bigpond.net.au:
>> I have made up similar items on a CNC Machining Centre.

>  I hate you! (Only 'cos there's no greater toy on the planet than
> a CNC machining thingamie, and 'cos you got to 'play' with one and
> I didn't!)

Pssst.  We have a $100,000 washing machine at work that no one uses.
One of the guys threatened to buy a dryer, and the operations manager
nearly had a breakdown over that and then resigned.

All the workshop guys did their 3 days training on it, and now no one
wants to use it.

--
TimC
"I have /usr/sbin/coffee mounted from /dev/mug right now, and you can't have
it.  Oh no, I just tried to seek past end-of-beverage. *sigh*"  -- Graham Reed


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Zebee Johnstone  
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 More options Nov 5, 6:21 am
Newsgroups: aus.motorcycles
From: Zebee Johnstone <zeb...@gmail.com>
Date: Wed, 4 Nov 2009 19:21:05 +0000 (UTC)
Local: Thurs, Nov 5 2009 6:21 am
Subject: Re: Home made dog bones.
In aus.motorcycles on Wed, 4 Nov 2009 03:39:15 -0800 (PST)

IK Laboratories <ik.laborator...@gmail.com> wrote:

> The ones Kawasaki and Suzuki tend to use are literally just a pair of
> lengths of 3mm steel with M8 clearance holes at each end. Could knock
> them up on a mill in a matter of minutes.

I looked at such things for the NOrge but was told they would make the
centrestand unusable.  

Zebee


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Fulliautomatix  
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 More options Nov 5, 6:49 pm
Newsgroups: aus.motorcycles
From: Fulliautomatix <t...@goo.net>
Date: Thu, 05 Nov 2009 17:49:13 +1000
Local: Thurs, Nov 5 2009 6:49 pm
Subject: Re: Home made dog bones.

At some point it would be unusable

It is guaranteed to be harder to get the bike up on it as you would be
starting with the stand more horizontal and moving further vertically

A bit of triggernometry and a tape measure would tell you if it will work

Cut down the stand as well?!?!?!!


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